Ultrasonic Extraction Technology Rau Propolis: Cov Ntsiab Cai, Qhov Tseem Ceeb Ntawm Kev Tswj Kub Kub, Thiab Cov Ntsiab Lus Zoo

Propolis, ib yam khoom ntuj tsim los ntawm muv sau cov nroj tsuag resins thiab sib tov nrog lawv tus kheej secretions, yog nplua nuj nyob rau hauv flavonoids, phenolic acids, thiab lwm yam bioactive Cheebtsam. Nws muaj ntau yam teebmeem, suav nrog tshuaj tua kab mob, tiv thaiv - mob, thiab cov khoom antioxidant. Nws cov extraction efficiency thiab zoo ncaj qha txiav txim cov tshuaj thiab kev noj qab haus huv- txhawb nqa tus nqi ntawm cov khoom kawg. Ultrasonic extraction thev naus laus zis, nrog nws cov kev ua haujlwm siab, ua siab mos siab muag, thiab txuag hluav taws xob, tau maj mam hloov cov txheej txheem ib txwm muaj xws li soaking thiab reflux, dhau los ua cov thev naus laus zis tseem ceeb rau propolis extraction. Nws kuj yog dav siv nyob rau hauv lub auxiliary extraction ntawm active cov khoom xyaw los ntawm zib mu.

I. Cov Ntsiab Cai ntawm Ultrasonic Extraction ntawm zib ntab thiab Propolis

Lub hauv paus ntawm ultrasonic extraction tshuab yog siv cov nyhuv cavitation, cov nyhuv kev vibration, thiab maj mam thermal nyhuv generated thaum ultrasound propagates nyob rau hauv ib tug kua nruab nrab mus ua txhaum lub structural teeb meem ntawm raw cov ntaub ntawv, accelerating lub dissolution thiab diffusion ntawm active cov khoom xyaw. Thaum nws cov txheej txheem ntawm kev ua haujlwm zoo ib yam li zib ntab thiab propolis extraction, nws kuj sib txawv vim cov yam ntxwv ntawm cov khoom siv raw.

 

(I) Lub hauv paus ntsiab lus ntawm ultrasonic extraction ntawm propolis Lub ntsiab active cov khoom xyaw ntawm propolis (flavonoids, phenolic acids, thiab lwm yam) yog feem ntau encapsulated nyob rau hauv nws resinous matrix thiab cell phab ntsa. Cov txheej txheem rho tawm ib txwm yog lub sijhawm-siv, muaj qhov sib cais tsawg, thiab yooj yim ua rau cua sov- cov khoom rhiab heev. Ultrasonic extraction ua tiav cov txiaj ntsig zoo los ntawm kev sib koom ua ke ntawm peb qhov cuam tshuam loj: Ua ntej, cov nyhuv cavitation, cov txheej txheem tseem ceeb - raws li ultrasound propagates hauv cov kuab tshuaj extraction (feem ntau 70% ethanol, uas ua rau kom muaj kev tuav pov hwm ntawm cov khoom xyaw nquag), nws ib ntus ua rau qhov tsis zoo thiab zoo siab. Hauv thaj tsam tsis zoo, ntau qhov me me cavitation npuas tsim, thaum nyob rau hauv qhov chaw siab zoo, cov npuas no tawg tam sim ntawd, tso tawm cov kev poob siab tsis tshua muaj zog thiab microjets uas cuam tshuam ncaj qha rau ntawm cov phab ntsa ntawm tes thiab cov qauv matrix ntawm propolis, rhuav tshem cov teeb meem xws li cellulose thiab lignin, tsim "channels" kom daws tau cov ntaub ntawv raw li sai sai. diffusion ntawm active cov khoom xyaw rau hauv cov kuab tshuaj.

 

II. Kev tswj qhov kub thiab txias hauv Propolis Extraction: Cov Ntsiab Lus Tseem Ceeb thiab Cov Ntsiab Lus Tseem Ceeb Qhov kev sib tw tseem ceeb hauv kev rho tawm propolis yog qhov ntsuas kub. Nws cov khoom xyaw nquag, xws li flavonoids, phenolic acids, volatile compounds, thiab phytotoxicants, yog tag nrho cov cua sov- rhiab heev, rhiab heev rau qhov kub thiab txias. Qhov kub ntau dhau tuaj yeem ua rau thermal degradation ntawm cov khoom no, ua rau lawv cov qauv molecular puas tsuaj thiab txo cov extract cov tshuaj ua tau zoo thiab cov khoom noj muaj txiaj ntsig. Qhov kub tsis txaus txo cov kuab tshuaj txaus thiab molecular cov nqi zog, cuam tshuam rau kev sib xyaw ua haujlwm ntawm cov khoom xyaw nquag, ncua lub voj voog rho tawm, thiab tseem ua rau tsis tiav extraction.

 

Kev tshawb fawb kev lag luam qhia tias qhov ntsuas kub zoo tshaj plaws rau kev rho tawm propolis yog 15-30℃. Qee qhov cua sov- cov khoom xyaw rhiab heev (xws li qee cov tshuaj volatile compounds) yuav tsum tau tswj kom qis dua 2℃kom tuav tau lawv cov kev ua lom lom. Tshaj qhov pib no tsis yog tsuas yog ua rau kev puas tsuaj ntawm cov khoom xyaw nquag, tab sis kuj tseem tuaj yeem yaj impurities hauv propolis (xws li beeswax), ua rau qhov nyuaj ntawm kev lim dej tom qab thiab ua kom huv, thiab cuam tshuam rau purity thiab zoo ntawm cov khoom kawg. Tsis tas li ntawd, kev ua haujlwm ultrasonic inevitably generates cua sov. Yog tias qhov cua sov no tsis tuaj yeem tswj tau raws sijhawm, qhov kub thiab txias ntawm cov txheej txheem rho tawm yuav nce ntxiv, tshaj qhov kev pom zoo. Qhov no qhov chaw tsis tshua muaj siab xav tau ntawm qhov ntsuas kub muaj peev xwm ntawm cov cuab yeej rho tawm-nws yuav tsum ib txhij ua kom muaj txiaj ntsig ultrasonic extraction efficiency thaum tib lub sijhawm offsetting cov cua kub ntau dhau los ntawm kev ua haujlwm ultrasonic kom muaj qhov kub thiab txias.

 

III. RPS-SONIC's Temperature Control Technology: Precise Balance between Extraction and Heat Control

Raws li ib tug kws tshaj lij kev lag luam hauv kev lag luam ntawm cov khoom siv ultrasonic extraction, RPS-SONIC tau hais txog cov teeb meem ntawm kev tswj qhov kub thiab txias hauv propolis extraction los ntawm kev siv nws cov thev naus laus zis los tsim peb - qhov ntsuas kub tswj qhov system ntawm "kev ua kom txias + kev tswj hwm ntse + kev saib xyuas meej." Cov txheej txheem no ua tiav qhov sib npaug zoo tshaj plaws ntawm kev rho tawm kev ua haujlwm thiab kev tswj qhov kub thiab txias, daws qhov tsis sib haum xeeb ntawm kev tsim hluav taws xob thaum lub sijhawm ua haujlwm ultrasonic thiab kev tiv thaiv cov cua sov- cov khoom rhiab heev. Nws lub ntsiab technological tseem ceeb yog raws li nram no:

 

(I) Ua tau-hauv siab-Kev ua haujlwm ua haujlwm txias txias rau tiag-Lub Sijhawm Counteract Ultrasonic Heat Generation

RPS-SONIC cov cuab yeej rho tawm ultrasonic yog nruab nrog lub tsho ua kom txias txias thiab qis- cov khoom siv cua txias txias. Lub tsho txias nyob ib puag ncig ntawm lub tank tshem tawm thiab cov ua tau - nyob rau hauv cov kav dej txias ua ib qho kaw - lub voj voog txias. Lub coolant (siv tshwj xeeb qis- kub nruab nrab nrog high thermal conductivity thiab muaj zog stability) tsis tu ncua circulates nyob rau hauv lub pipeline, sai absorbing tshaj tshav kub generated thaum lub sij hawm ultrasonic ua hauj lwm thiab ua tiav tiag - lub sij hawm tshav kub hloov thiab dissipation. Tsis zoo li cov tshuab cua txias zoo tib yam, qhov system no siv "zoned cooling" tsim, meej faib lub zog txias rau ntau qhov chaw ntawm lub tank extraction (qhov chaw ua haujlwm ultrasonic thiab qhov hnyav nyob hauv cheeb tsam). Qhov no tsis txhob overheating los yog underheating, kom ntseeg tau tias tag nrho cov extraction system tswj ib tug uniform thiab ruaj khov kub nyob rau hauv lub teeb ntau yam (precisely controllable nyob rau hauv ± 0.5℃yuam kev), yog li hais txog qhov kub thiab txias runaway teeb meem tshwm sim los ntawm ultrasonic tshav kub tiam ntawm nws qhov chaw.

 

(II) Intelligent Pulse Ultrasonic Technology, txo cov cua sov sib xyaw
Txhawm rau txo cov cua sov ntxiv thaum lub sijhawm ua haujlwm ultrasonic, RPS-SONIC innovatively adopts ntse mem tes ultrasonic tswj tshuab, tso tseg cov tsoos tsis tu ncua ultrasonic ua haujlwm hom. Nws tswj lub "ua haujlwm-pas" lub voj voog ntawm ultrasonic nthwv dej los ntawm qhov kev pab cuam preset (uas tuaj yeem hloov kho tau yooj yim raws li cov yam ntxwv ntawm cov khoom siv raw propolis thiab cov txheej txheem rho tawm). Thaum lub sijhawm ua haujlwm ultrasonic, cov cuab yeej ua haujlwm ntawm lub zog zoo kom ntseeg tau tias kev siv tag nrho ntawm cov cavitation thiab cov cuab yeej ua haujlwm vibration, ua kom lub zog ntawm cov khoom xyaw nquag. Thaum lub sijhawm ncua sijhawm, lub tshuab ua kom txias ua haujlwm ntawm lub peev xwm kom sai sai tshem tawm cov cua sov uas tsim nyob rau hauv theem dhau los, thaum tib lub sijhawm tso cai rau cov kuab tshuaj thiab propolis cov khoom sib xyaw kom huv si, tiv thaiv cov cua sov hauv zos. Qhov kev hloov pauv "mem tes-txias" hom no ua kom muaj txiaj ntsig ntawm kev rho tawm thaum tswj hwm qhov system kub, txo qhov kub hloov pauv thaum lub sijhawm rho tawm. Nws yog tshwj xeeb tshaj yog haum rau extracting tshav kub- rhiab heev active cov khoom xyaw los ntawm propolis, kiag li zam qhov teeb meem ntawm tam sim ntawd kub nce tshwm sim los ntawm tas li ultrasound.

 

(III) Precise Temperature Monitoring and Intelligent Control for Dynamic Balance The RPS-SONIC device incorporates a high-precision PT100 temperature sensor, which monitors temperature change in the extraction system in real time at a frequency of up to 10 times per second. Qhov no tso cai rau kom meej meej ntes cov feeb kub hloov pauv thiab tiag - lub sijhawm xa cov ntaub ntawv mus rau qhov kev tswj hwm ntse. Lub kaw lus tswj haujlwm siv AI algorithms, ua ke nrog cov ntsuas kub ntawm qhov ntsuas kub thiab cov txheej txheem rho tawm, kom tau txais kev kho lub zog ultrasonic, lub voj voog mem tes, thiab lub zog txias zog. Thaum qhov kub nce mus txog qhov teeb tsa sab saud, nws tuaj yeem txo lub zog ultrasonic, txo lub sijhawm ua haujlwm ntawm ultrasonic, thiab ua kom txias zog; Thaum qhov kub thiab txias poob qis dua qhov kev txwv qis, nws tsim nyog ncua sijhawm ua haujlwm ultrasonic thiab txo lub zog txias, ua kom muaj qhov sib npaug ntawm "kev ua haujlwm zoo" thiab "kub tswj." Tsis tas li ntawd, cov cuab yeej tau nruab nrog kov- tshuaj ntsuam PLC tswj qhov system, tso cai rau cov neeg ua haujlwm kom ntsuas qhov kub thiab txias thiab tswj qhov ntsuas raws li hom thiab qhov loj me ntawm cov khoom siv raw ntawm propolis (xws li, propolis hmoov pulverized los ntawm 80-120 mesh) thiab cov kev xav tau ntawm kev rho tawm. Nws kuj tseem muaj kev tiv thaiv tsis siv neeg kub dhau, ntxiv kom muaj kev nyab xeeb thiab ruaj khov ntawm cov txheej txheem rho tawm thiab tiv thaiv kev puas tsuaj rau cov khoom siv ntawm propolis.

 

(IV) Optimized Equipment Structure for Enhanced Temperature Control
RPS-SONIC tau tshwj xeeb kho cov qauv ntawm cov khoom siv rho tawm. Lub tank rho tawm yog ua los ntawm polytetrafluoroethylene (PTFE), cov khoom siv thermal conductivity, kub tsis kam, thiab corrosion kuj. Qhov no tiv thaiv kev puas tsuaj hauv cheeb tsam rau cov khoom siv hlau vim yog resonance thiab txo cov cua sov thiab sib sau ua ke. Lub phaj ntxeem tau muab tso rau hauv lub tank, uas txo qhov kub ntawm gradient (tswj nyob rau hauv 5 degree) thiab tuav ib tug uniform ultrasonic teb lub zog (0.5-1W / cm²), kom ntseeg tau zoo kub nyob rau hauv lub extraction system thiab uniform dissolution ntawm active Cheebtsam. Tsis tas li ntawd, cov cuab yeej siv cov qauv tsim, thiab cov cua txias thiab cov tshuab ultrasonic tuaj yeem txuas synchronously los teb rau lub sijhawm tiag tiag raws li qhov kub thiab txias hloov thaum lub sijhawm rho tawm, ntxiv kev txhim kho qhov kub thiab txias qhov tseeb thiab kev ua haujlwm zoo, ua tau raws li qhov xav tau ntawm cov khoom sib txawv thiab cov ntsiab lus ntawm propolis, thiab ua kom cov khoom zoo sib xws.