Kev soj ntsuam ntawm daim ntawv thov thiab cov ntsiab lus zoo ntawm Ultrasonic Technology hauv Homogenization Ntawm Txiv lws suav Sauce

Nyob rau hauv tus txheej txheem ntawm modernization thiab kho dua tshiab ntawm cov khoom noj khoom haus kev lag luam, lws suav sauce, raws li ib tug ntawm cov feem ntau siv condiments thoob ntiaj teb, ncaj qha txiav txim siab nws cov lag luam kev sib tw raws li nws zoo. Hauv kev ua cov kua txiv lws suav ib txwm, cov txheej txheem homogenization feem ntau tso siab rau thermal pulverization lossis siab -siab homogenization technologies. Thaum cov no ua tiav cov khoom sib xyaw ua ke, lawv muaj kev txwv hauv kev khaws cov khoom noj khoom haus, kev nthuav qhia tsw, thiab cov khoom ruaj khov. Nyob rau hauv xyoo tas los no, ultrasonic homogenization tshuab, nrog nws cov cim zoo ntawm qhov kub thiab txias, high efficiency, thiab ib puag ncig tus phooj ywg, tau maj mam hloov cov txheej txheem ib txwm, los ua ib tug tseem ceeb technology nyob rau hauv siab - kawg lws suav sauce ntau lawm thiab txhaj tshuaj tshiab tseem ceeb nyob rau hauv lub lws suav sauce ua kev lag luam. Tsab ntawv xov xwm no yuav tshuaj xyuas kom meej txog cov xwm txheej ntawm daim ntawv thov, cov hauv paus ntsiab lus ntawm kev ua haujlwm, qhov tsim nyog, thiab cov txiaj ntsig tseem ceeb ntawm ultrasonic lws suav sauce homogenization, qhia txog kev lag luam tus nqi ntawm cov txheej txheem niaj hnub no.

I. Cov ntsiab lus txhais thiab daim ntawv thov Scenarios ntawm Ultrasonic Txiv lws suav Sauce Homogenization
Ultrasonic lws suav sauce homogenization yog ib tug siab heev uas tsis yog -thermal ua daim ntawv thov nyob rau hauv cov zaub mov kev lag luam. Nws tshwj xeeb yog hais txog kev siv ultrasonic mechanical elastic waves nrog zaus siab dua 20kHz los ua cov kua txiv lws suav. Los ntawm nws cov nyhuv cavitation tshwj xeeb thiab kev ua haujlwm txhua yam, nws tawg thiab tawg cov txiv lws suav pectin, pectin, ntuj pigments, thiab lwm yam khoom, tsim kom muaj kev sib txuam, zoo, thiab ruaj khov, yog li txhim kho cov kua txiv lws suav zoo. Nws daim ntawv thov scenarios feem ntau yog concentrated nyob rau hauv cov theem tseem ceeb ntawm lws suav ua cov kab ntau lawm, tshwj xeeb tshaj yog tom qab txiv lws suav crushing thiab pulping, thiab ua ntej concentration thiab sterilization. Nws tuaj yeem ua tiav batch lossis kev ua haujlwm txuas ntxiv hauv online, hloov mus rau ntau yam kev xav tau los ntawm me me -batch kuaj sim mus rau loj- nplai kev lag luam.

Hauv kev tsim khoom tiag tiag, cov cuab yeej siv ultrasonic homogenizing feem ntau siv muaj-qib ultrasonic homogenizers. Nws cov ntsiab lus tseem ceeb yog titanium alloy ultrasonic sojntsuam, uas hloov siab - zaus hluav taws xob teeb liab mus rau siab- zaus tshuab vibrations, ua haujlwm zoo ntawm cov kua txiv lws suav. Rau kev tsim cov txiv lws suav nplua nuj nyob rau hauv kev noj haus fiber ntau, ultrasound tuaj yeem ua ke nrog siab -siab microjets los ua kom cov txiv lws suav tawv thiab cov tawv nqaij, ua tiav kev siv tag nrho ntawm cov tawv nqaij thiab cov tawv nqaij, thiab ntxiv dag zog rau cov khoom noj khoom haus thiab viscosity. Cov txheej txheem no tau siv thiab txheeb xyuas hauv cov khoom tsim muaj patents.

 

II. Ua Haujlwm Txoj Cai ntawm Ultrasonic Txiv lws suav Sauce Homogenization Lub ntsiab mechanism ntawm ultrasonic homogenization stems los ntawm kev sib cuam tshuam ntawm ultrasound thiab cov kua nruab nrab, feem ntau suav nrog cavitation, mechanical, thiab thermal mechanisms. Cavitation yog qhov tseem ceeb rau kev ua tiav cov kua txiv lws suav homogenization, thaum lub tshuab tshuab ua haujlwm pab txhim kho cov nyhuv refining, thiab lub zog ntawm thermal mechanism tuaj yeem txo qis los ntawm kev tswj cov txheej txheem.

 

Ultrasound yog ib qho mechanoelastic yoj nrog lub zaus ntau dua 20kHz. Thaum propagating nyob rau hauv ib tug kua nruab nrab, nws pom ib tug hluav taws xob lub xeev ntawm alternating compression thiab sparsity. Thaum lub suab nthwv dej siv ntau tshaj qhov pib, cavitation tshwm sim. Tshwj xeeb, thaum ultrasound propagates nyob rau hauv cov kua txiv lws suav, qhov tsis zoo siab ib nrab - voj voog ua rau qhov kev ncua deb ntawm cov kua molecules nthuav, tsim ib tug loj tus naj npawb ntawm microbubbles; Thaum lub sij hawm zoo siab ib nrab- voj voog, cov npuas no tau cog lus sai thiab tawg, sai sai tso lub zos kub thiab siab, muaj zog shear force, thiab microjets. Lub zog tsim los ntawm qhov kev ncua sij hawm cavitation no ua rau cov phab ntsa ntawm tes ntawm cov txiv lws suav pulp, ua kom cov ntaub so ntswg mus rau micron lossis txawm nanometer nplai. Nyob rau tib lub sijhawm, nws disperses aggregated pectin molecules thiab pigment particles, kom ntseeg tau tias lawv cov yam ntxwv dispersion hauv cov kua, ua tiav homogenization.

 

Dhau li ntawm cavitation, lub tshuab ua haujlwm ntawm ultrasound kuj tseem ua lub luag haujlwm tseem ceeb. Siab - zaus mechanical vibration tsim muaj zog txaus thiab agitation nyob rau hauv cov kua, deb tshaj cov nyhuv ntawm ib tug tsawg tsawg- zaus mechanical stirring. Qhov no ntxiv txhawb cov particle dispersion, tiv thaiv qhov tsis sib xws hauv zos concentration, thiab ua kom cov dej nkag mus rau hauv cov txiv lws suav fiber ntau, ua kom cov viscosity ntawm lws suav sauce. Lub thermal mechanism yog hais txog kev hloov dua siab tshiab ntawm ultrasonic vibration zog rau hauv lub zog hluav taws xob tom qab nqus los ntawm cov kua, ua rau qhov kub thiab txias me ntsis. Txawm li cas los xij, los ntawm kev tswj hwm lub zog ultrasonic thiab lub sijhawm ua haujlwm kom zoo, qhov ntsuas kub tuaj yeem khaws cia hauv qab 40 degree, tiv thaiv kev puas tsuaj rau cov as-ham thiab tsw los ntawm qhov kub thiab txias, ua tiav qhov ntsuas kub qis dua -kub homogenization.

 

III. Core Advantages ntawm Ultrasonic Txiv lws suav Sauce Homogenization (Piv nrog cov txheej txheem tsoos)
Piv nrog rau cov txheej txheem ib txwm muaj xws li thermal homogenization thiab siab -siab homogenization, ultrasonic lws suav sauce homogenization, nrog nws cov kev ua haujlwm tshwj xeeb, ua kom pom qhov zoo ntawm cov khoom zoo, ntau lawm efficiency, thiab kev tswj tus nqi, ua rau nws nyiam siv tshuab rau siab -kawg lws suav sauce ntau lawm. Cov txiaj ntsig tshwj xeeb yog raws li hauv qab no:

 

(I) Kev ntxhib los mos zoo dua thiab txhim khu kev ruaj ntseg
Cov nyhuv cavitation ntawm ultrasound tuaj yeem ua kom cov ntaub so ntswg hauv cov kua txiv lws suav kom qis dua 5μm. Hauv qee qhov xwm txheej, kev ua kom zoo nanoscale tuaj yeem ua tiav los ntawm kev ua kom zoo dua qub (piv txwv li, hauv kev npaj ntawm lycopene nanoemulsions, qhov nruab nrab particle loj tuaj yeem qis li 100.87 ± 1.23nm), zoo dua rau kev ua kom zoo ntawm cov tsoos siab - siab homogenization. Lub ultra-fine dispersion ntawm cov khoom ua rau cov kua txiv lws suav zoo sib xws. Nyob rau tib lub sijhawm, ultrasound tuaj yeem khaws tag nrho cov qauv pectin molecular, txhawb nqa tag nrho kev khi ntawm pectin thiab dej, ua kom cov viscosity ntawm lws suav sauce los ntawm 30% -100% (xws li, viscosity ntawm ultrasonically kho cov txiv lws suav ntses tuaj yeem ncav cuag 5287 mPa·s, thaum cov viscosity ntawm 200% tsuas yog 6. mPa·s). Qhov no nce viscosity thiab uniform particle dispersion zoo daws cov teeb meem ntawm stratification thiab sedimentation thaum lub sij hawm txiv lws suav khaws cia, ob npaug ntawm cov khoom ruaj khov thiab txuas ntxiv lub neej txee. Nws kuj zam qhov kev xav tau ntawm cov khoom siv dag zog, ua kom zoo dua qub nrog kev txhim kho ntawm cov zaub mov ntsuab.

 

(II) Kev noj zaub mov kom tiav ntau dua thiab siab dua bioavailability
Ultrasonic homogenization siv qis- kub ua hom, nrog rau cov khoom ua kua kub tswj hauv qab 40 degree, zoo tiv thaiv kev puas tsuaj ntawm tshav kub- rhiab cov as-ham los ntawm kub kub. Kev sim cov ntaub ntawv qhia tau hais tias piv nrog cov tsoos tshav kub- txoj kev ua, ultrasonic homogenization tuaj yeem ua rau kom cov lycopene tuav tus nqi ntau dua 20%, txo cov vitamin C poob los ntawm 50%, thiab tag nrho khaws cia bioactive tshuaj xws li phenols thiab tocopherols hauv txiv lws suav. Tsis tas li ntawd, cov nyhuv cavitation ntawm ultrasound rhuav tshem cov phab ntsa ntawm tes, tso cov lycopene los ntawm lub hlwb thiab txhim kho nws cov bioavailability hauv tib neeg lub cev, tso cai rau cov neeg siv khoom kom zoo dua nqus cov as-ham hauv txiv lws suav. Nws yog tsim nyog sau cia tias kev kho mob ultrasound tsis cuam tshuam qhov concentration ntawm lycopene; nws tsuas yog txhawb nws kev tso tawm thiab dispersion, ntxiv kom ntseeg tau cov khoom noj muaj txiaj ntsig ntawm cov khoom.

 

(III) Purer Flavor thiab Zoo dua Sensory Zoo
Qhov tshwj xeeb tsw ntawm txiv lws suav yog los ntawm lawv cov suab thaj, cov organic acids, thiab cov tshuaj tsw qab tsis zoo, feem ntau ntawm cov khoom ntim hauv cov hlwb thiab nyuaj rau kev tso tawm tag nrho siv cov txheej txheem ib txwm muaj. Cov neeg kho tshuab kev co thiab cavitation nyhuv ntawm ultrasound tuaj yeem rhuav tshem cov phab ntsa ntawm tes, tso tawm cov fructose, qabzib, thiab lwm yam suab thaj, nrog rau cov tshuaj tsw qab tsis zoo, ua rau lub qab zib, nplua nuj, thiab cov kua txiv lws suav purer, zam qhov tsw dilution teeb meem tshwm sim los ntawm aroma volatilization nyob rau hauv tsoos tshav kub -txoj kev. Nyob rau tib lub sijhawm, kev ua kom zoo ntawm cov xim pigment ua rau cov txiv lws suav ci ci hauv cov xim thiab muaj lub ntsej muag zoo dua, txhim kho nws cov tsos thiab txhim kho cov khoom lag luam kev sib tw. (IV) Kev ua tau zoo dua thiab txo qis cov nqi tsim khoom

 

Los ntawm kev pom kev ua haujlwm zoo, ultrasonic homogenization muaj lub sijhawm ua haujlwm luv dua, tsuas yog 5-10 feeb ib batch, thiab tuaj yeem ua tiav cov khoom lag luam online txuas ntxiv, yoog raws li cov kev xav tau ntawm loj- nplai kev lag luam. Nws cov efficiency ntau lawm yog siab dua li cov tsoos batch processing technologies. Los ntawm tus nqi tswj kev xav, ultrasonic homogenization siv 30% -50% tsawg zog dua li siab -siab homogenization, thiab nws cov khoom siv yog yooj yim, tsis yooj yim hnav qhov chaw xws li siab - siab homogenization li qub, ua kom yooj yim thiab siv tau zoo. Lub sijhawm ua haujlwm ntev tuaj yeem txo cov nqi tsim khoom lag luam. Tsis tas li ntawd, ultrasonic homogenization tuaj yeem txo cov nqi ntawm cov khoom siv khaws cia, ntxiv txo cov nqi raw khoom thaum txhim kho cov khoom lag luam.

 

V. Kev Lag Luam Daim Ntawv Thov Kev Pom Zoo thiab Cov Ntsiab Lus ntawm Ultrasonic Txiv lws suav Sauce Homogenization

Raws li cov zaub mov kev lag luam txhim kho ntawm ntsuab, noj qab haus huv, thiab muaj txiaj ntsig cov lus qhia, daim ntawv thov ntawm ultrasonic homogenization thev naus laus zis hauv kev ua cov kua txiv lws suav yuav dhau los ua ntau dua. Tam sim no, cov thev naus laus zis no tsis yog siv rau kev tsim cov txiv lws suav zoo tib yam nkaus xwb, tab sis kuj tseem tau txhawb nqa hauv kev tsim cov kua txiv lws suav siab, kua txiv lws suav, thiab NFC kua txiv lws suav. Nws kuj tseem ua lub luag haujlwm tseem ceeb hauv kev siv cov peev txheej ntawm cov txiv lws suav thiab pomace, xws li npaj lycopene nanocapsules los ntawm ultrasonic emulsification technology, ua tiav kev siv tag nrho cov peev txheej txiv lws suav.

 

Hauv cov ntsiab lus, ultrasonic lws suav sauce homogenization yog qhov qis -kub, npaum, siab - zoo, thiab ntsuab niaj hnub ua tshuab. Nws cov txiaj ntsig tseem ceeb nyob hauv kev daws qhov mob ntawm cov txheej txheem ib txwm muaj thiab ua tiav kev txhim kho hauv cov kua txiv lws suav zoo - txhim kho kev ntxhib los mos (zoo nkauj, ntshiab tsw, ci xim), khaws cov as-ham (ua kom tiav cov cua sov- cov as-ham rhiab heev), txo cov nqi (tsawg zog noj, tsis tshua muaj nqi kho mob), thiab stabilizing cov khoom txee lub neej, kev ruaj ntseg ruaj khov. Cov thev naus laus zis no tsis yog tsuas yog txhawb kev txhim kho thev naus laus zis hauv kev lag luam txiv lws suav ua lag luam tab sis kuj yog ib qho piv txwv zoo rau kev siv tsis yog - thermal processing technologies hauv kev lag luam zaub mov. Nyob rau hauv lub neej yav tom ntej, nrog kev ua kom zoo dua qub ntawm cov thev naus laus zis, nws txoj kev cia siab rau hauv kev ua cov txiv lws suav thiab lwm yam khoom noj yuav ua kom dav dua, muab cov neeg siv khoom zoo dua - khoom noj khoom haus zoo thiab noj qab haus huv.